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Gear box details Volvo 240 (M40)

A leaking seal at the output shaft, noise in the bearings or a worn companion flange are classic reasons to open up the manual M40 gearbox in a Volvo 240. Once the housing is split, it's often the small wear parts that decide whether the rebuild will last – and they're gathered here in this group.

All products in category: Gear box details Volvo 240 (M40)

Input shaft for Volvo Amazon 1957-68, 1800 1961-68, PV 1958-65, Duett 1962-68

Input shaft for Volvo Amazon 1957-68, 1800 1961-68, PV 1958-65, Duett 1962-68

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 276.29
Model year:
1957–1973
Engine:
B16, B18, B20
Info:
Gearbox/rear axle: M40

OE numbers

380136
Volvo Original
Axel bottenstock sen till Volvo M40, M41 1971, Volvo OE 380808

Layshaft, late type, for Volvo M40, M41, 1971-

1800, 140, 240, 260

$ 115.15
Model year:
1971
Dimensions:
Ø 18.3 mm
Engine:
B20

OE numbers

380808
Koyo
Ball bearing M30, M40, M41 input shaft for Volvo Amazon, 1800

Ball bearing M30, M40, M41 input shaft for Volvo Amazon, 1800

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 27.69
Position:
Front
Model year:
1957–1973
Engine:
B16, B18, B20

OE numbers

11145
Front gearbox washer, M41, for Volvo 1800, 1800E, 1800ES

Front gearbox washer, M41, for Volvo 1800, 1800E, 1800ES

1800, 140, 240, 260

$ 25.43
Position:
Front
Model year:
1961–1973
Dimensions:
Ø 38 mm

OE numbers

380813
Gearbox gasket kit for Volvo M30, M40, 1967-

Gearbox gasket kit for Volvo M30, M40, 1967-

240, 260

$ 25.43/set
Engine:
B18, B20
Info:
Gearbox/rear axle: M40

OE numbers

270745
Synchronizer ring gearbox for Volvo M30, M40, M41, Volvo OE 656138

Gearbox synchronising ring for Volvo PV 1958-65, Duett 1962-68, Amazon 1957-68, 1800 1961-68, M30, M40, M41

PV 444, Amazon, 1800, 140, 240, 260

$ 22.04
Model year:
1957–1974
Gearbox:
M30
Engine:
B16, B18, B20
Info:
Gearbox/rear axle: M30
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OE numbers

656138
Koyo
Ball bearing M30, M40 1967-70 output shaft for Volvo 1800, Amazon Wagon

Ball bearing M30, M40 1967-70 output shaft for Volvo 1800, Amazon Wagon

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 19.78
Position:
Rear
Mounting position:
Gearbox output side, Overdrive output
Model year:
1967–1970
Engine:
B18, B20

OE numbers

11024
Drive pin for Volvo Amazon

Drive pin for Volvo Amazon

PV 444, PV 544, Amazon, 1800, 140, 164

$ 19.55
Model year:
1957–1973
Gearbox:
M30
Engine:
B16, B18, B20
Info:
Gearbox/rear axle: M30
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OE numbers

656549
Mutter medbringare, Spicer UNF 3/4-16 h=15 mm till Volvo PV444, PV544, Duett, Amazon, Amazon Kombi, 1800, Volvo OE 88726, art.nr 181602118

Companion flange nut, Spicer UNF 3/4-16 h=15 mm for Volvo PV444, PV544, Amazon, 1800

PV 444, Duett, PV 544, Amazon, 1800, 164

$ 16.61
Mounting position:
Propeller shaft flange Transmission
Model year:
1957–1973
Axle:
Rear axle
Thread:
3/4"-16 UNF
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OE numbers

88726
Washer gearbox M41 rear for Volvo Duett, Amazon, 1800

Washer gearbox M41 rear for Volvo Duett, Amazon, 1800

1800, 140, 240, 260

$ 11.87
Model year:
1961–1973
Dimensions:
Ø 34.5 mm

OE numbers

380810
Packbox växellåda M40, M400 1967- utgående axel till Volvo Amazon, Amazon Kombi, Volvo OE 942350

Gearbox output shaft seal M40, M400 1967- for Volvo Amazon

PV 444, PV 544, Amazon, 1800

$ 10.06
Model year:
1967–
Engine:
B18, B20
Info:
Gearbox/rear axle: M40

OE numbers

942350
Packbox växellåda M30, M40, M41, M410 ingående till Volvo Amazon Kombi, 1800, Volvo OE 191685, 1377748

Gearbox input shaft seal M30, M40, M41, M410 for Volvo Amazon Wagon, 1800

PV 444, PV 544, Amazon, 1800, 140

$ 8.48
Model year:
1967–1970
Engine:
B18, B20
Info:
Gearbox/rear axle: M40

OE numbers

191685
Screw locking shift shaft M30- for Volvo PV544, Duett, Amazon, Amazon Kombi, 1800, Volvo OE 656553

Shift shaft locking screw for Volvo PV544, Duett, Amazon, 164, 1800, M30-

PV 444, PV 544, Amazon, 1800, 164, 140, 240

$ 7.80
Mounting position:
Shift fork
Model year:
1957–1973
Gearbox:
M30
Type:
Grub screw
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OE numbers

656553
Volvo Original
Spring for Volvo 164

Spring for Volvo 164

1800, 140, 164, 240

$ 6.67
Model year:
1969–1973
Engine:
B20
Quantity per car:
3

OE numbers

381182
Washer front control arm bolt for Volvo Amazon, 1800, 140

Washer front control arm bolt for Volvo Amazon, 1800, 140

Amazon, 1800, 164

$ 5.54
Model year:
1961–1973
Axle:
Front axle
Thread:
9/16"
Engine:
B16, B18, B20
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OE numbers

667791
Cap plug gearbox M30- for Volvo PV 1958-65, Duett 1962-68, Amazon 1957-68, 1800 1961-68

Cap plug gearbox M30- for Volvo PV 1958-65, Duett 1962-68, Amazon 1957-68, 1800 1961-68

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 5.54
Model year:
1957–1973
Engine:
B16, B18, B20
Quantity per car:
3

OE numbers

191496
CVR Engineering
Växellådslockspackning Volvo M30, M40, M41, M400, M410, Volvo OE 381107, art.nr 111602714

Gearbox cover gasket for Volvo Amazon, M30, M40, M41, M400, M410

Amazon, 1800, 140, 164

$ 5.09
Mounting position:
Transmission housing / Cover
Model year:
1961–1973
Material:
Cork
Gearbox:
M30
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OE numbers

381107
Front gearbox gasket M30, M40, M41 for Volvo 240, 245, 260, 265

Front gearbox gasket M30, M40, M41 for Volvo 240, 245, 260, 265

240, 260

$ 5.09
Mounting position:
Transmission input
Model year:
1957–1973
Gearbox:
Clutch
Engine:
B16, B18, B20
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OE numbers

3502436
Packning växellåda M30, M40, M41 bakre till Volvo 240, Volvo OE 3502439

Gearbox gasket for Volvo PV, Duett, Amazon, 1800, M30, M40, M41, rear

240, 260

$ 5.09
Position:
Rear
Model year:
1957–1973
Gearbox:
M30
Engine:
B16, B18, B20
Show more

OE numbers

3502439
Volvo Original
Roller gearbox 14pcs/car for Volvo PV 1950-61, Duett, Amazon 1957-68, 1800 1961-68

Roller gearbox 14pcs/car for Volvo PV 1950-61, Duett, Amazon 1957-68, 1800 1961-68

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 4.86
Model year:
1957–1970
Dimensions:
Ø 4.8 mm, L 13.3 mm
Engine:
B4, B14, B16, B18, B20

OE numbers

181120

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This group includes seals and gaskets against oil leaks, ball bearings and rollers for the shaft mountings, safety rings that lock the positions in place, plus companion flanges, screws and washers for reassembly. During a rebuild, the seal against the driveshaft and the inner bearings are typical checkpoints when the gearbox has shown low oil pressure or smooth operation has started to falter.

Keep in mind that the correct gearbox oil and new gaskets should be replaced at the same time as the bearings, so that the sealing is complete after reassembly.