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Gear box details Volvo 240 (M40)

A leaking seal at the output shaft, noise in the bearings or a worn companion flange are classic reasons to open up the manual M40 gearbox in a Volvo 240. Once the housing is split, it's often the small wear parts that decide whether the rebuild will last – and they're gathered here in this group.

All products in category: Gear box details Volvo 240 (M40)

Volvo Original
Track ring 2.55 mm for Volvo Amazon, 1800

Track ring 2.55 mm for Volvo Amazon, 1800

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 4.75
Model year:
1957–1974
Engine:
B16, B18, B20

OE numbers

191493
Carrier Gearbox front for Volvo PV544, Duett, Amazon, Amazon Kombi, 1800 3/car

Carrier Gearbox front for Volvo PV544, Duett, Amazon, 1800 3/car

PV 444, Duett, PV 544, Amazon, 1800, 164

$ 4.63
Position:
Front
Model year:
1957–1973
Gearbox:
M40
Engine:
B16, B18, B20
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OE numbers

656514
Rear gearbox carrier for Volvo PV544, Duett, Amazon, Amazon Kombi, 1800 3pcs/car

Rear gearbox carrier for Volvo PV544, Duett, Amazon, 1800 3pcs/car

PV 444, Duett, PV 544, Amazon, 1800, 164

$ 4.18
Position:
Rear
Model year:
1957–1973
Gearbox:
M40
Engine:
B4, B14, B16, B18, B20
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OE numbers

380141
Track ring 2.65 mm for Volvo 1800, Amazon Wagon

Track ring 2.65 mm for Volvo 1800, Amazon Wagon

PV 444, PV 544, Amazon, 1800, 140, 240, 260

$ 2.94

OE numbers

191494
Rulle Växellåda sen M40, M41 till Volvo 1800, 1800E, 1800ES, 140, 240, Volvo OE 183498

Gearbox roller, late M40, M41, for Volvo 1800, 1800E, 1800ES, 140, 240

1800, 140, 240, 260

$ 2.60
Model year:
1968–1973
Dimensions:
Ø 3.2 mm
Engine:
B20
Quantity per car:
42

OE numbers

183498
Tension ring carrier M40, M41 for Volvo Amazon Kombi, Duett, 1800, Volvo OE 86713

Tension ring carrier M40, M41 for Volvo Amazon Wagon, Duett, 1800

PV 444, Duett, PV 544, Amazon, 1800

$ 2.37
Mounting position:
Synchronizer ring
Model year:
1958–1973
Gearbox:
M40
Engine:
B16, B18, B20
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OE numbers

86713
Volvo Original
Ball shift shaft M4, M30, M40 5/16" for Volvo Amazon, 140, 164, 240, 340, 740, 760, 780, 850, 940

Ball shift shaft M4, M30, M40 5/16" for Volvo Amazon, 140, 164, 240, 340, 740, 760, 780, 850, 940

PV 444, Duett, PV 544, Amazon, 1800, 164, 780, S90, 340, 360

$ 1.24
Model year:
1957–1973
Gearbox:
M30
Engine:
B16, B18, B20
System:
D-type overdrive
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OE numbers

67089
Screw UNC 3/8-16x3/4" (19 mm) for Volvo PV444, PV544, Duett, Amazon, Amazon Kombi, 1800, Volvo OE 955534

Screw UNC 3/8-16x3/4" (19 mm) for Volvo PV444, PV544, Duett, Amazon, 1800

PV 444, PV 544, Duett, Amazon, 1800, 164

$ 0.90
Model year:
1961–1974
Thread:
3/8"-16 UNC
Engine:
B18, B20
Type:
External hexagon

OE numbers

955534
O-ring växellåda M40, M41, M400, M410 till Volvo Amazon Kombi, 1800, Volvo OE 380381

O-ring gearbox M40, M41, M400, M410 for Volvo Amazon Wagon, 1800

PV 444, PV 544, Duett, Amazon, 1800, 140, 164, 240, 260

$ 0.68
Model year:
1967–1970
Engine:
B18, B20
Info:
Gearbox/rear axle: M40

OE numbers

380381
Locking pin Shift shaft for Volvo Amazon, Amazon Kombi, Volvo OE 951965

Tension pin, shift rail for Volvo PV, Duett, Amazon, 164, 1800, 850, 940, 960, S70, S90, V90

PV 444, PV 544, Amazon, 1800, 140, 164, 240, 260, V90, 960, S90, 940, 850, V70, XC70, S70, C70

$ 0.68
Mounting position:
In the gearbox
Model year:
1957–1973
Quantity per car:
5

OE numbers

951965
Scale plate for Volvo 740, 850, 940

Wave Washer 10 x 18 x 1 mm

PV 444, PV 544, Duett, Amazon, 1800, 164, 140, 240, 260, 740, 780, 760, 940, 960

$ 0.23
Model year:
1961–1974
Dimensions:
Ø 18 mm, Inner Ø 10 mm, T 1 mm
Engine:
B18, B20
System:
Spicer
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OE numbers

942336

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This group includes seals and gaskets against oil leaks, ball bearings and rollers for the shaft mountings, safety rings that lock the positions in place, plus companion flanges, screws and washers for reassembly. During a rebuild, the seal against the driveshaft and the inner bearings are typical checkpoints when the gearbox has shown low oil pressure or smooth operation has started to falter.

Keep in mind that the correct gearbox oil and new gaskets should be replaced at the same time as the bearings, so that the sealing is complete after reassembly.